China Solar Manufacturer 4G WiFi 6m50W 7m60W 8m80W 10m100W LED Solar Street Light IP65 All in One Die Casting Aluminum Alloy Integrated Solar Streetlight

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Product Description

  • Overview
  • Product Description
  • Product Parameters
  • Packaging & Shipping
  • After Sales Service
  • Real Factory Shooting
  • Our Advantages
  • Certifications
  • FAQ

Basic Info.

Model NO. 60W Solar streetLight
Lamp Body Material Aluminum
Lamp Power 60W
Power Supply Solar
Average Life >8000h
Application Highway, Square, Garden
IP Rating IP65
Certification CE, RoHS, CCC, EMC
Warranty 5 Years
IP 65
CCT 3000K/4000K/5000K/6000K
Oed ODM
Power 60W1100lm Solar Street Light
Installation Height 7m
MPPT Controller Automatically Charges & Turns on
Beam Angle Type1/Type2/Type3/Type4
Lm 5700lm
Solar Panel 120wp
Li-ion Battery 768wh
LED SMD 5050 140PCS
Transport Package Carton
Specification 1350*360*108
Origin Cn
HS Code 9405410000
Production Capacity 50000pieces/Year

Packaging & Delivery

Package Size 109.00cm * 41.00cm * 15.00cm
Package Gross Weight 16.500kg
Lead Time 10 days (1 - 1000 Sets) / To be negotiated ( > 1000 Sets)

Product Description

Integrated Solar Streetlight Banner
Integrated Solar Streetlight Outline

Product Parameters

Integrated Solar Streetlight Specs

All-in-One Solar Street Light with Semi-Curved Anti-Dust Design

  • Curved, self-cleaning surface prevents dust buildup, keeping solar panels clean and efficient;
  • High-efficiency monocrystalline solar panel, fast charging even in low light;
  • High-brightness LED modules for uniform road illumination;
  • Integrated die-cast housing, IP66 waterproof, wind-resistant up to Grade 12;
  • No wiring needed, easy installation, low maintenance for long-term outdoor use.
Details of Solar Streetlight Structure Details of Monocrystalline Panel
Model SCAO-3 SCAO-4 SCAO-5 SCAO-6 SCAO-7
Power 30W 45W 60W 80W 90W
Lumen 5700LM 8800LM 11000LM 14800LM 17200LM
Size(mm) 1050*360*108 1250*360*108 1350*360*108 1550*360*108 1750*360*108
Material aluminum
Color Gray/OEM
LED Lumiled SMD 5050
led QTY 84pcs 112pcs 140pcs 168pcs 192pcs
Solar panel 90Wp 100Wp 120Wp 130Wp 150Wp
Li-ion Battery 384WH 576WH 768WH 960WH 1152WH
CCT 3000K/4000K/5000K/6000K
Lumen Efficacy >190lm/w
Lifetime >100,000h
Beam angle TYPE1/TYPE2/TYPE3/TYPE4
MPPT Controller Automatically charges during the day and turns on automatically at night. Supports 5 customizable timing lighting modes, and motion sensor function is optional.
Packing size(cm) 109*41*15 129*41*15 139*41*15 159*41*15 179*41*15
Installation Height 6M 7M 8M 9M 10M
IP IP65
Warranty 5 years /7 years/ 10 years
For further information about our products, welcome to inquiry.

Packaging & Shipping

Packaging Details

1. Packaging

  1. Standard export packaging: Each light is wrapped with EPE foam / bubble wrap, then packed into a double-wall corrugated carton for shock and moisture protection.
  2. Carton reinforcement: Corner protectors + H-tape sealing to prevent crushing and damage during long-distance transport.
  3. Customization: Color box, white box or neutral export box available as requested.
  4. Fragile marking: "Fragile", "Handle with care", "This side up" clearly labeled on all outer cartons.
  5. Wooden case: Available for large/heavy or high-value orders (compliant with ISPM 15).
Shipping Details

2. Shipping

  1. Shipping terms: FOB, CFR, CIF, EXW, DDP, DDU available.
  2. Shipping methods:
    • By sea: 20GP / 40GP / 40HQ container, suitable for bulk orders.
    • By air: Fast delivery for small orders or urgent shipments.
    • By express: DHL / FedEx / UPS / TNT for samples and small parcels.
  3. Loading & consolidation: Professional loading plan, palletized & stretch-wrapped to maximize container capacity and minimize risk.
  4. Documentation: Commercial invoice, packing list, bill of lading, certificate of origin, etc., provided for smooth customs clearance.

After Sales Service

After Sales Team

A. Quick Response

The professional after-sales team provides 7×24 hour hotline service. We will respond to customer inquiries within 12 hours once any problem occurs. Our technicians will diagnose the fault based on your description, and arrange remote or on-site maintenance in a timely manner.

B. Long-term Warranty

The core components of our products enjoy a 5-year+ warranty period. For failures caused by non-human factors, we offer free replacement. Meanwhile, favorable warranty and replacement policies are available for wearing parts, ensuring the long-term stable operation of street lamps.

C. Regular Follow-up Visits

Our after-sales team conducts regular follow-up visits to check product operating conditions. Free comprehensive maintenance is provided every two years, including solar panel cleaning, electrical system inspection and connector fastening.

Appearance Design

The industrial design team creates overall product appearance design renderings based on cultural elements or ideas provided by clients, and ensures the implementation of the design.

Optical Design

Design lighting that better meets the requirements of the scene by combining the lighting color, brightness and beam angle requirements of the scene.

Structural Design

It has unique designs for functional structures such as glue sealing waterproofing, glue drainage, customized structural waterproofing, and waterproof heat dissipation.

Scene Design & DIALux evo

Conduct 1:1 design for the scene through DIALux evo, optimize the luminaire parameters in advance via real-scene simulation, and avoid discrepancies between the post-installation effect and the design.

Dialux simulations

Product Recommendation

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Real Factory Shooting

Factory Overview

China's Top Smart Lighting Fixture Manufacturer

As a leading enterprise in the smart lighting fixture manufacturing industry, we own a modern production factory with strong capabilities in R&D, structural design and customized production. We can develop and produce all styles and specifications of smart outdoor lighting fixtures strictly according to customers' project requirements.

Main Products

Solar street lights, LED street lights, LED outdoor lights, solar outdoor lights, solar wall lights, wall lights, solar garden lights, LED garden lights, LED flood lights, LED stadium lights, underwater lights, wall washer lights, linear lights, underground buried lights, solar powered lamps

Reliable production details for your assured selection

Full production details

Full Production Process of All-in-One Solar Street Light (Factory Practical Version)

Core Features: Integrated design of solar panel, LED light source, lithium battery, controller and microwave radar sensor. No external wiring required, plug-and-play installation. Adopting integral die-cast housing with streamlined and compact production procedures.

A. Core Raw Material Selection
Aluminum Housing: ADC12 high-purity die-cast aluminum, wall thickness 2.8-3.2mm, one-piece die-casting, wind resistance up to Level 12.
Solar Panel: Monocrystalline silicon cell with conversion efficiency ≥23%, tempered glass surface, perfectly matched to the integrated curved design.
LED Beads: 5050/2835 high-efficiency type, luminous efficacy 130-150lm/W; three color temperature options available, featuring low light decay and high temperature resistance.
Lithium Battery: Built-in lithium iron phosphate explosion-proof cells, operating temperature range -20ºC~65ºC, cycle life over 2000 times, anti-bulging and anti-leakage performance.
Radar Sensor: Microwave induction type, sensing distance 8-12m, induction angle 120°; high brightness when human presence detected, dim power consumption when idle.
Waterproof Fittings: Aging-resistant silicone sealing rings, waterproof potting adhesive, flame-retardant high-temperature resistant copper wires, waterproof terminals.

B. Aluminum Housing Die-Casting & Precision Processing
Die-Casting Forming: One-piece integral forming by horizontal die-casting machine, with reserved slots and cavities for all components, seamless structure without splicing.
Deburring & Finishing: Polishing all edges, corners and screw positions; burr-free and sharp-edge-free for seamless assembly.
Anti-Corrosion Spraying: Degreasing → Phosphating → Outdoor polyester electrostatic powder coating, coating thickness 80-120μm; qualified for 500-hour salt spray test without rusting.
Precision Grooving & Drilling: CNC precision milling for sensor holes and heat dissipation grooves to guarantee heat dissipation efficiency and induction sensitivity.

C. LED Light Source Module Production
PCB SMT Mounting: High thermal conductivity aluminum substrate; LED beads mounted by high-speed SMT machine and welded by reflow soldering, free of dry joints, missing solders and cold solders.
Lens Assembly: Equipped with PC anti-glare lens, light transmittance ≥92%; buckle-type fixing ensures uniform road illumination and anti-glare effect.
Wiring & Insulation: Circuit soldered with tinned copper wires, protected by flame-retardant insulation sleeves; solder joints fixed with glue to prevent loosening from vibration.

D. Built-in Lithium Battery Pack Encapsulation
Cell Sorting: Automatic capacity sorter screens cells to match consistency in voltage, internal resistance and capacity.
Series-Parallel Welding: Ultrasonic precision spot welding; equipped with dedicated BMS protection board without virtual welding.
BMS Protection Function: Integrated over-charge, over-discharge, over-current, short-circuit and temperature control protection; automatic power cut-off under high temperature to avoid safety hazards.
Potting & Sealing: Battery pack enclosed in flame-retardant plastic case, fully filled with high-temperature waterproof glue for insulation, moisture-proof and anti-corrosion.

E. Smart Controller & Radar Module Production
Circuit Board Processing: SMT component mounting and wave soldering; the whole board coated with three-proof paint for moisture-proof, mildew-proof and salt spray resistance, suitable for harsh outdoor environments.
Program Burning: Built-in MPPT intelligent charging algorithm, supporting light control auto on/off, timing lighting, radar sensor dimming and rainy day power compensation.
Sensor Debugging: Independent calibration of microwave radar module for sensing distance, delay time and brightness adjustment, ensuring sensitive induction and no false triggering.
Circuit Integration: Pre-welded integration of controller, radar module, solar panel and light source interfaces with reserved plug terminals, no secondary wiring required during final assembly.

F. Overall Integrated Assembly
Internal Wiring: Cables arranged in hidden grooves and fixed with cable ties, avoiding high-temperature heat dissipation areas without loosening or extrusion.
Assembly Procedure: Fix battery compartment → Install controller & radar module → Fasten LED module → Fit silicone waterproof ring → Fasten upper housing cover.
Solar Panel Installation: High-efficiency solar panel embedded into top reserved slots, sealed with structural glue and reinforced by screws; integral inclined angle design, waterproof and anti-drop.
Waterproof Treatment: All splicing gaps, screw holes and wiring holes sealed with waterproof adhesive, reaching IP66/IP67 waterproof grade for full rainproof performance.

G. Full Inspection & Aging Test (100% Full Inspection)
Initial Power Inspection: Verify charging, discharging, constant lighting and induction modes with no stroboscopic or dark areas.
Long-Term Aging Test: Aging over 6 hours at room temperature, plus 2 hours aging at 45ºC high temperature to inspect light decay, battery voltage stability and controller reliability.
Environmental Simulation Test: Light shielding test for automatic day/night switch; induction test for human body trigger dimming; low-voltage simulation for rainy days to ensure stable lighting.
Water Spray Test: Simulated heavy rain spraying for 30 minutes; disassemble inspection with no water ingress or internal condensation.

L. Finished Product Packaging
Product Protection: Lamp body wrapped with pearl cotton and bubble film, corner protectors for anti-collision, scratch and extrusion prevention.
Outer Packaging: 5-layer thickened corrugated carton with customized fixed slots to avoid shaking during transportation.
Complete Accessories: Equipped with mounting hoops, screw kits, user manuals, qualification certificates and warranty cards.
Bulk Wooden Frame: Batch goods packed with solid wooden frames for long-distance logistics, anti-extrusion and anti-deformation.

LED lamp production step

LED Lamp Production Details

A. Housing Production
- Material: ADC12 die-cast aluminum, wall thickness 2-3mm (one-time die-casting)
- Process: Die-casting → Deburring → Electrostatic spraying (anti-yellowing)
- Protection: IP65/IP67, aging-resistant silicone sealing ring

B. Light Source Module
- LED Beads: 3035/5050 high-efficiency, 120-150lm/W
- SMT Mounting: Reflow soldering, no cold/poor solder joints
- Optics: Lens/reflector, uniform illumination
- Driver: Constant current, efficiency ≥92%, with over-voltage/over-current/short-circuit protection

C. Assembly & Aging
- Waterproof: Waterproof potting, waterproof crimping of terminals
- Aging Test: 100% full inspection, 4-hour aging, no flicker/color difference

D. Key Quality Control
- Color temperature: 3000K/4000K/6000K, no obvious deviation
- Luminous efficacy: Consistent with marked value, no excessive light decay
- Waterproof: No water seepage in simulated rain test

Light pole production details

Light Pole Production Details (Key Process)

A. Cutting and Bending
- Material: Q235 steel plate (2.5-4mm, 5-10mm for high poles) or 6063-T5 aluminum alloy
- Cutting: Shearing machine cuts according to drawings, length tolerance of ±1mm
- Bending: CNC bending machine forms tapered poles in one pass, straightness ≤1‰

B. Welding
- Pole Body Seam: Submerged arc automatic welding (double-sided welding, no pores or slag inclusion)
- Flange: CO2 shielded welding (full welding, flatness ≤0.5mm, bolt hole tolerance ±0.5mm)
- Inspection Opening/Bracket Base: Tungsten inert gas (TIG) welding, ground smooth; after welding, the entire pole is straightened and slag/burrs are removed

C. Anti-Corrosion
- Steel Pole: Hot-dip galvanizing (zinc layer ≥85μm) → Passivation → Electrostatic spraying (outdoor polyester powder, 80-120μm)
- Aluminum Pole: Chemical degreasing → Chromatization/Phosphatization → Electrostatic spraying (cured at 180-200ºC for 15-20 minutes)
- Inspection: Cross-cut test Grade 0, salt spray test ≥500 hours without rust.

D. Machining
- Top: CNC precision turning for solar panel and lamp holder interfaces to ensure concentricity;
- Bottom: Flange drilling and tapping with symmetrical hole spacing; all edges chamfered R1-R2.

Global testimonials

Global Customer Testimonials Across 120 Countries

Our Advantages

IN THE SOLAR STREET LAMP INDUSTRY, WE HAVE ALWAYS BEEN IN THE LEADING POSITION.

Engineering Team

I. R&D Team

We have assembled industry elites, including 20 technicians and 5 senior engineers, who possess profound professional knowledge and keen insights. In order to solve difficult problems, a team led by the director has been established. We have cooperated with several well-known scientific research institutions and universities, and successfully overcome key technologies such as the dual-use of AC and DC power, LED heat dissipation, and dimming. The company has made substantial investments in research and development, with the R&D expenditure exceeding 30% of the annual sales revenue. We hold more than 100 patents, covering technologies in the fields of solar street lamps and LED lighting.

II. Production Team

Currently, there are 100 employees in our production team, who adhere to the spirit of craftsmanship and strictly control every production process. Our modern factory covers an area of 10,000 square meters. With multiple production lines operating in coordination, the annual production capacity reaches 5,000 units. In accordance with the ISO9001 quality management system, a full-process quality control department has been set up, equipped with 10 sets of testing equipment. Our products come with a quality guarantee period of 3 to 5 years and have a service life of approximately 8 years.

III. Sales Team

Our sales team is composed of passionate and highly professional elites. The product director has strong capabilities and often provides training for team members. The team is well-versed in customer needs and provides customized services ranging from solution design to product selection and configuration. With our professionalism and good reputation, our products sell well both at home and abroad, and we have won many large-scale projects.

IV. After-sales Team

Our after-sales team is dedicated to providing considerate after-sales services. The after-sales director has rich experience in coordination and can respond quickly. We conduct regular follow-up visits. When problems occur, we deal with them promptly and provide usage guidance and maintenance services to ensure that customers feel at ease. This united, collaborative, professional, and efficient team promotes us to continuously lead the way in the field of solar street lamps, bringing light to the world and contributing to the cause of green lighting.

1. 3D REALISTIC RENDERINGS & VIDEOS

Service Description: We create ultra-realistic 3D renderings based on accurate product models, truly restoring the fixture's material texture, lighting effects, metal finish and waterproof structural details. We also produce high-quality dynamic product videos. The deliverables include multi-angle static images, detailed close-up shots, scene installation renderings and functional demonstration videos.

Application Scenarios: Widely used for e-commerce store displays, product detail pages, exhibition promotion, customer quotation documents, product catalogs and official website presentations, delivering studio-level visual effects without physical shooting.

2. PRODUCT RESEARCH, DEVELOPMENT AND DESIGN

Service Description: Full-cycle pre-development services for new lighting products. Covering market demand research, competitor analysis, industrial styling design, product positioning, functional definition, differentiated innovation and international standard compliance optimization (IP65, CE, UL and energy efficiency standards). We complete the whole product project from concept to final solution.

Application Scenarios: New product project launching, product iterative upgrading, differentiated competitive optimization, patent risk avoidance and overseas market adaptation.

3. PRODUCT STRUCTURAL DESIGN

Service Description: Professional mechanical structural modeling and design for complete lighting fixtures. The design covers heat sink structure, housing structure, driver compartment waterproof structure, wire outlet structure, mounting bracket and chain structure, lens fixing structure and sealing waterproof groove structure. Complete 3D models and 2D engineering drawings will be provided for mass production.

Application Scenarios: Mold opening and customization, parts splitting, assembly process formulation, serving as the core foundation for stable mass production of lighting products.

4. OPTIMIZATION OF PRODUCT STRUCTURE

Service Description: Iterative structural optimization to solve inherent defects of original product designs. The optimization includes heat dissipation improvement, waterproof performance upgrade to prevent water ingress and fogging, assembly structure simplification to reduce labor costs, weight reduction design and universal structure optimization to support switchable wattage and CCT versions.

Application Scenarios: Production cost reduction, after-sales problem solving, product stability improvement, and multi-specification integration of a single product model.

5. VERIFICATION OF ACTUAL FEASIBILITY OF PRODUCT STRUCTURE

Service Description: Practical verification of product structures based on actual production processes, mold accuracy, assembly logic and real application environments. The test items include assembly feasibility verification, waterproof matching test, parts compatibility test, mass production tolerance test and high & low temperature environmental adaptability test, ensuring the structure is feasible for mold opening, mass production and long-term stable operation.

Application Scenarios: Avoid mold development risks, eliminate structural design loopholes, improve mass production yield, and guarantee stable performance of IP65 protection, adjustable wattage and CCT functions.

6. LIGHTING SIMULATION

Service Description: Professional optical simulation and analysis via industry-standard software. We simulate light distribution, illuminance uniformity, glare value and irradiation range of high bay lights. Custom simulation under different power, color temperature and installation height conditions is available, with detailed illuminance distribution diagrams and professional optical analysis reports provided.

Application Scenarios: Lighting solution design for warehouses, factories and garages, optical parameter benchmarking, engineering bidding documents, product performance verification and luminous angle optimization.

Dialux illuminance chart Factory Testing Equipments

Customization Process of Solar Street Lights

A. Preliminary Communication: Conduct in-depth communication with the user to clarify their usage scenarios and light pole height requirements, laying the foundation for customization.

B. Scheme Formulation: Precisely formulate the light pole specifications and lamp power scheme according to the user's core needs, ensuring the scheme meets the actual usage requirements.

C. Style Design: Design the lamp style and light pole shape based on the confirmed scheme, balancing practicality and aesthetics.

D. 3D Display & Revision: Create 3D renderings of the product to clearly present every detail. Open revision permissions to allow users to participate in the adjustment and optimization of any details.

E. Scene Adaptation Design: Combine the user's actual usage scenario to scientifically plan the lamp installation spacing and conduct scene simulation to ensure installation rationality.

F. Light Parameter Debugging: Conduct light simulation based on the designed scene, and fine-tune the lamp parameters according to the simulation effect until the user's actual requirements are fully met.

Typical cases map

Customer Testimonials & Typical Cases

Certifications

Quality certifications

FAQ

Are you a manufacturer?

Yes, we have our own factory. Since 2005, we have over 18 years of research and development and manufacturing experience based on ISO quality management.

Can I order samples of LED solar street lights?

Yes, welcome to order samples for testing and quality inspection. Mixed samples are acceptable.

What is the delivery cycle for LED solar street lights?

Sample orders take 5-7 days, bulk production orders take 15-25 days, based on order quantity.

How do you ship finished products?

You can choose from sea freight, air freight, or express delivery (DHL, UPS, FedEx, TNT, etc.).

Can I print my logo on LED solar street lights?

We provide OEM services to customers, and we can assist in making labels and color boxes according to your requirements.

How to place an order for LED solar street lights?

Firstly, please let us know your detailed requirements and application environment. Secondly, we will recommend some suitable products and solutions based on your requirements. Secondly, after confirming all the details, the customer will issue a purchase order and confirm payment, and then we will start production and arrange for shipment.

A supplier with 18 years of experience in the LED lighting industry. Provide OEM/ODM services, welcome to customize sample orders. Thank you for your attention to our LED solar street lights.

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